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Customized CCS Cells Contact System for Prismatic cell Battery Pack

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Customized CCS Cells Contact System for Prismatic cell Battery Pack

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Brand Name : XWELL

Place of Origin : Guang Zhou China

MOQ : 50pcs

Price : Negotiable

Payment Terms : L/C,D/A,D/P,T/T,Western Union,MoneyGram

Supply Ability : 10000pcs/month

Delivery Time : 5-8 working days

Packaging Details : Carton

Product Name : CCS Cells Contact System for Prismatic Cell Battery Pack

Core Function : Integrates busbar, insulation structure & connection terminals; realizes reliable series-parallel connection of prismatic cells

Conductor Material : Tinned copper / Nickel-plated copper / Aluminum

Insulation Material : PA66/PPO/PEEK

Contact Resistance : ≤0.001Ω (low energy loss)

Working Environment : -40℃~+85℃, ≤1500V DC, IP54

Applicable Cell Type : Prismatic lithium-ion battery

Application Fields : EVs, hybrid vehicles, ESS

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Customized CCS Cells Contact System for Prismatic cell Battery Pack
Product Overview

As the core connection and current collection component for prismatic lithium-ion battery packs, our CCS contact system integrates signal acquisition modules, plastic structural parts, and copper-aluminum busbars into a single unit. Specifically designed for prismatic battery packs, it enables reliable series and parallel connections between battery cells, ensures efficient and low-loss current transmission, and enhances the safety and stability of the entire battery pack. This product has gained widespread recognition from overseas customers in the fields of new energy, energy storage, and industry.

Key Features
  1. High-Efficiency Conductivity: Adopts high-purity copper/aluminum busbar (tinned/nickel-plated optional) with excellent electrical conductivity, reducing contact resistance to ≤0.001Ω, minimizing energy loss during operation.
  2. Superior Safety Performance: Integrated injection molding with high-temperature resistant insulation materials (PA66/PPO/PEEK), fire-retardant grade UL94 V-0, effectively preventing short circuits, electric leakage and thermal runaway.
  3. Customized for Prismatic Cells: Precise design according to prismatic cell dimensions (e.g., 100Ah/200Ah/300Ah prismatic cells) and battery pack layout, ensuring tight fit with cell terminals, no loose connection.
  4. Long-Term Durability: Surface anti-corrosion & anti-oxidation treatment, adaptable to harsh working environments (-40℃~+85℃), service life up to 10+ years.
Technical Specifications
  • Applicable Cell Type: Prismatic lithium-ion battery (LiFePO4/NCM, etc.)
  • Conductor Material: Tinned copper / Nickel-plated copper / Aluminum (optional)
  • Insulation Material: PA66/PPO/PEEK (high-temp resistant ≥120℃)
  • Working Voltage: ≤1500V DC
  • Current Capacity: Customizable up to 800A
  • IP Rating: IP54 (optional IP67 for outdoor applications)
Applications
  • Widely used in prismatic battery packs for New Energy Vehicles (EVs, hybrid vehicles), Energy Storage Systems (ESS: household, industrial, grid-scale), Electric Forklifts, Portable Power Stations, and Telecommunication Base Stations. (英文:EVs, ESS, electric forklifts, portable power stations, telecom base stations)
Why Choose US?
  1. Flexible and diverse products with thousands of product specifications to meet the diverse needs of buyers.
  2. The minimum order quantity is low and samples can be customized.
  3. Short production delivery cycle, fast delivery speed of the entire cabinet.
  4. Multiple payment methods facilitate customer payment.
  5. Quick response, every inquiry will be replied within 1 hours.
  6. Good after-sale service, long product warranty and continual technique support.

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